Overview
Monel 400 is a nickel-copper alloy (about 67% Ni – 23% Cu) that is resistant to sea water and steam at high temperatures as well as to salt and caustic solutions. Alloy 400 is a solid solution alloy that can only be hardened by cold working. This nickel alloy exhibits characteristics like good corrosion resistance, good weldability and high strength. A low corrosion rate in rapidly flowing brackish or seawater combined with excellent resistance to stress-corrosion cracking in most freshwaters, and its resistance to a variety of corrosive conditions led to its wide use in marine applications and other non-oxidizing chloride solutions.
This nickel alloy is particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated. As would be expected from its high copper content, MONEL 400 is rapidly attacked by nitric acid and ammonia systems. Monel 400 has great mechanical properties at subzero temperatures, can be used in temperatures up to 1000° F, and its melting point is 2370-2460° F. However, alloy 400 is low in strength in the annealed condition so, a variety of tempers may be used to increase the strength.
Specification
| Specifications | ASTM B163, B730 / ASME SB163, SB730 |
| Dimensions | ASTM, ASME and API |
| Size | 6.35 OD (mm) To 152 OD (mm) |
| Schedule | SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS |
| Type | Seamless / ERW / Welded / Fabricated / Tubes |
| Form | Round Tubes, Custom Tubes, Square Tubes, Rectangular Tubes, “U” Shape, Hydraulic Tubes |
| Length | Single Random, Double Random & Cut Length. |
| End | Plain End, Beveled End, Treaded |
Equivalent Grades for Monel 400 Seamless Tubes:
| STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN |
| Monel 400 | 2.4360 | N04400 | NW 4400 | NA 13 | МНЖМц 28-2,5-1,5 | NU-30M | NiCu30Fe |
Chemical Composition
| Grade | C | Mn | Si | S | Cu | Fe | Ni | Cr |
| Monel 400 | 0.30 max | 2.00 max | 0.50 max | 0.24max | 28.0-34.0 | 2.50 max | 63.00 min | – |
Mechanical Properties
| Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
| Monel 400 | 8.8 g/cm3 | 1350 °C (2460 °F) | Psi – 80,000 MPa – 550 | Psi – 35,000 MPa – 240 | 40 % |
Physical Properties
| Properties | Metric | Imperial |
|---|---|---|
| Density | 8.8 gm/cm3 | 0.318 lb/in3 |
Pressure Rating
Tube O.D. | Wall Thickness of Tube (inches) | |||||||
|---|---|---|---|---|---|---|---|---|
| .028 | .035 | .049 | .065 | .083 | .095 | .109 | .120 | |
| Working Pressure (psig) | ||||||||
| 1/8 | 7900 | 10100 | ||||||
| 1/4 | 3700 | 4800 | 7000 | 9500 | ||||
| 5/16 | 3700 | 5400 | 7300 | |||||
| 3/8 | 3100 | 4400 | 6100 | |||||
| 1/2 | 2300 | 3200 | 4400 | |||||
| 3/4 | 2200 | 3000 | 4000 | 4600 | ||||
| 1 | 2200 | 2900 | 3400 | 3900 | 4300 | |||
Applications
- 1. Marine engineering.
- 2. Chemical and hydrocarbon processing equipment.
- 3. Gasoline and freshwater tanks.
- 4. Crude petroleum stills.
- 5. De-aerating heaters.
- 6. Boiler feed water heaters and other heat exchangers.
- 7. Valves, pumps, shafts, fittings, and fasteners.
- 8. Industrial heat exchangers.
- 9. Chlorinated solvents.
- 10. Crude oil distillation towers.
